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  • From: Kin Yip <kinyip AT bnl.gov>
  • To: "sphenix-magnet-l AT lists.bnl.gov" <sphenix-magnet-l AT lists.bnl.gov>
  • Subject: [Sphenix-magnet-l] Fwd: sPHENIX magnet state after magnet test (not keeping it cold)
  • Date: Thu, 5 May 2022 15:27:24 -0400

Hi,

I send this here at least for archival benefit .....

It seems that we can't keep the Magnet cold (at ~100 K) after the magnet mapping as site office thinks that it's not safe.

Kin



-------- Forwarded Message --------
Subject: sPHENIX magnet state after magnet test
Date: Thu, 5 May 2022 11:11:53 -0400
From: Fliller, Raymond <rfliller AT bnl.gov>
To: O'Brien, Edward <eobrien AT bnl.gov>, Mohamed, David <dmohamed AT bnl.gov>, Chamizo Llatas, Maria <mchamizo AT bnl.gov>
CC: Haggerty, John <haggerty AT bnl.gov>, Mills, James A <mills AT bnl.gov>, Dunlop, James C <dunlop AT bnl.gov>, Yip, Kin <kinyip AT bnl.gov>, Orfin, Paul <porfin AT bnl.gov>, Than, Yatming (Roberto) <ythan AT bnl.gov>, Hwang, Kenneth <khwang AT bnl.gov>, Passarello, David J <passare1 AT bnl.gov>, Galdamez, Cindy <cgaldamez AT bnl.gov>, Hammons, Lee <hammons AT bnl.gov>, Schaefer, Charles W <schaefer AT bnl.gov>, Sivertz, Michael <sivertz AT bnl.gov>, Harling, Sean <sharling AT bnl.gov>


Hello Everyone,

 

  I just got off of a teams meeting with Steve Coleman, Lee and Sean.  There have been meetings and emails with the site office management and lab management (Coleman and Anderson in particular) about keeping the magnet at 100 K after the magnet test.  The voice of the site office is now much stronger than we had originally received.  Keeping the magnet at 100K is basically a non-starter for the site office, and laboratory management concurs.  The site office is uncomfortable with the activity that will occur after the magnet testing while the ODH hazard exists. 

 

  We will not be pursuing the second USI.

 

  I have already instructed Dave and Cindy to make the necessary amendments to the USI for the magnet test to indicate that the magnet will warm to 300 K after the magnet testing.  I would like to get this USI to committees next week so we can get it over to the site office.

 

  Sorry.

 

Ray

 

Raymond Fliller

Associate Chair for ESSHQ

Collider-Accelerator Department

Brookhaven National Laboratory

Building 911

P.O. Box 5000

Upton, NY 11973-5000

Phone: 631-344-2356

Cell: 631-960-2099

 

From: Edward O'Brien <eobrien AT bnl.gov>
Sent: Thursday, May 5, 2022 1:35 AM
To: Mohamed, David <dmohamed AT bnl.gov>; Chamizo Llatas, Maria <mchamizo AT bnl.gov>
Cc: Haggerty, John <haggerty AT bnl.gov>; Mills, James A <mills AT bnl.gov>; Dunlop, James C <dunlop AT bnl.gov>; Yip, Kin <kinyip AT bnl.gov>; Orfin, Paul <porfin AT bnl.gov>; Than, Yatming (Roberto) <ythan AT bnl.gov>; Hwang, Kenneth <khwang AT bnl.gov>; Fliller, Raymond <rfliller AT bnl.gov>; Passarello, David J <passare1 AT bnl.gov>; Galdamez, Cindy <cgaldamez AT bnl.gov>; Hammons, Lee <hammons AT bnl.gov>; Schaefer, Charles W <schaefer AT bnl.gov>; Sivertz, Michael <sivertz AT bnl.gov>; Harling, Sean <sharling AT bnl.gov>
Subject: Re: sPHENIX USI Write Up - Updated

 

    Dear Dave,
     I have a number of questions and comments on the USI request memo. 

    In the ODH analysis document what are the Units for Fatality rate?
    Are they Fatalities/Operating Hour? The Fatality rate units should be
    stated in the ODH analysis document and the Fatality units
    should appear in every table in that document. I suggest adding a table for
    the ODH threshold classification definitions for ODH 0, 1 and 2
    to that document. The ODH analysis document also seems to describe the
    large LN2 dewar as having either 5000 or 6000 gallon capacity.The numbers
    should be consistent.

    I would run a spell check on all documents, including the appendices.  I think
    I see some misspellings in the appendices.

    Improve the figures overall to make them more readable. This includes the screen
    captured calculations in the ODH analysis.

    In the main document I strongly recommending adding a summary of the ODH
    analysis. If I were reviewing the USI, I would be most interested in the
    ODH analysis summary and then scrutinize the analysis in the appendix to see if I
    agree with the calculations.

    I suggest using some of the figures in Russ' attached file, slide 7-8 for instance, to show
    the installation of the magnet mapping device and the configuration of the sPHENIX detector
    during cooldown and mapping (i.e. showing the magnet pole tip doors closed).
    The figure captions should contain a more detailed description than they do. Many
    reviewers will look at the figures and captions first and detailed captions will give them
    an overall first impression of the document.

    We will have the magnet cooling down starting at the beginning of August and
    the testing/mapping running until the end of Oct. If we want to put
    a set of dates for the cool down and mapping I would describe it as
    cool down starting about August 1 and running until November 1. We hope
    that we can get this done in a shorter period of time but we should ask for
    permission to be cold a little longer in case the cooldown and mapping takes
    longer than anticipated.

     Do we need the USI to begin the flow of 300k He to the magnet, or just when
     the He begins to cool down? If we need a USI to flow 300k He then
    we should ask for the USI to span the period
    of July 15-Nov 1. When will LN2 be present in the 1008 Halls? the document should
    state that. What is are definition of completion of the magnet mapping and testing?
    The definition of "USI complete" should be included in the document.

    Does the document state that BNL will require people to have current
    ODH training to enter the area while the USI is active? If not it should be discussed.
    I suggest you also mentioning how the presence of people will be controlled
    in the IR/Assembly Hall area during the USI period. Will there be active
    engineering control, or just signage? I presume signs will be available, but
    it should be mentioned.

    The exhaust fan which seem vital to meeting the ODH mitigation
    requirement. How will the exhaust fan be tested? When will the fan be tested, and how
    often will it be tested? The document should discuss this. 

     By the way, if I remember a similar issue correctly when we were building PHENIX,
    we will not be able to test the exhaust fan while the TPC gas system is operational.
     The pressure differential created by the exhaust fan will be potentially
    damaging to the TPC. This may affect the IRR/ARR later in 2022/23. And we will
    need special protections to make sure that the exhaust fan can not come on by accident,
    for instance because of a bad ODH sensor or false alarm. The sPHENIX gas system experts will
    have to study this issue. For now lets assume that we can solve it.

    Are we sure that the 5 signatures on the P&ID drawings are sufficient for approval? Do we
    need a QA signature for instance?

    In addition to submitting the documents to BHSO electronically, I suggest
    printing out a hard copy, including all appendices, and sending that to them too.
     Some reviewers may prefer a hard copy, and it is more convenient if one
    only has to open one document.

    Please consider these comments when creating the next revision. Thanks.

    Ed
 

     

   

On 5/3/22 11:09 AM, Mohamed, David wrote:

Hello Team,

 

                Attached are the files that create the complete USI package which will cover the first phase of our two-phase approach for Magnet Testing Authorization. The USI Write up is NOT attached, it is instead a shareable link which makes it significantly easier for collaboration.

Please review “2 – sPHENIX USI Warm Up Write Up Shared.docx” (click the link), and provide your feedback within 2 days. After 2 days, no responses will be accepted as no feedback provided and we will send the USI over for official committee review Experimental Safety Review Committee (ESRC) and the Laboratory Environmental Safety and Health Committee (LESHC).

                As discussed from our previous group meeting (4/28), this USI, which covers the magnet testing, is designed for maximum success as it states the ODH scenario will be completely removed post magnet testing. This means the LHe and LN2 will be completely isolated from the magnet. A second USI (in development) will be submitted to request the magnet remain in a “cool state” at 100K via the LN2. The second USI will dive into the activities being performed while cryogens are present in the facility.

 

                Here is a brief overview of the attached files:

 

0 – sPHENIX USI Screening.pdf                                   The initial screening that is performed to determine if the activity requires further evaluation as an Unreviewed Safety Issue (USI).

1 – sPHENIX USI Evaluation.pdf                                  The evaluation questionnaire that is performed which determines if the activity is indeed a USI.

2 – sPHENIX USI Warm Up Write Up Shared         Section 2 of the USI Evaluation, this is the description of the proposed activity. << This is what you are being asked to provide feedback on.

3 – 3105M0084CAL Rev B.pdf                                     This is the ODH analysis. It is a quantitative analysis on the cryogens anticipated to be used (LHe and LN2) and identifies the space as an ODH 0 after mitigations.

4 – sPHENIX Cryogenic System P&IDs.pdf              These are the schematics for the cryogenic distribution system which will be utilized for sPHENIX.

 

Please feel free to contact me if there are any questions.

 

Your feedback is much appreciated,

 

Dave M

 



  • [Sphenix-magnet-l] Fwd: sPHENIX magnet state after magnet test (not keeping it cold), Kin Yip, 05/05/2022

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