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  • From: Gerard Visser <gvisser AT indiana.edu>
  • To: "Capotosto, Michael" <capotosto AT bnl.gov>, Flemming Videbaek <videbaek AT rcf.rhic.bnl.gov>, Zhenyu Ye <yezhenyu2003 AT gmail.com>
  • Cc: "star-fst-l AT lists.bnl.gov" <star-fst-l AT lists.bnl.gov>, "Pak, Robert" <pak AT bnl.gov>
  • Subject: Re: [Star-fst-l] FST "Purple" Cable
  • Date: Fri, 10 Jan 2020 09:21:39 -0500

hi Mike,
Just got the cable sample from you -- thanks!
Looks pretty nice in genral, except the twisting of pairs is VERY loose, unexpected. I think we may need to look into this a bit. There are two possible issues:

- The possible minor issue is that it may be very difficult to figure out what is what and keep the pairs reasonably together, when terminating this cable. (Send some to KC if they don't already have a piece. This is only a possible headache for assembly. The wire length outside the jacket should be pretty small (inch or two) and keeping the pairs together in that inch or two would be best but is not critical.

- A possible major issue is if the pairs don't really lay as pairs in the length of the cable. [Dissecting a short piece it didn't look so good - but it is hard to really tell with a short piece.] Then there will be horrible crosstalk and reflections and we probably can't have that. We're going to have to bump up the priority of maklng some signal integrity / impedance measurement test on this cable. I had thought of that as something I would do because we should test it and know the right impedance value, but now it is more urgent we may have to decide go/no-go on this cable. Maybe you can try such a test too please? I am swamped here I will try something simple soon, but it may still take a bit.

Gerard


On 1/7/2020 2:39 PM, Capotosto, Michael wrote:
Gerard, Flemming, Robert, and All,

I’ve received the reel of cable yesterday, 1,100ft. I’ve opened up a short piece, it appears to be correct. 36 conductors, plus a drain. We have an outer foil shield with no braid.

Please let me know what lengths you all need for testing, and where to send it (and how urgently you need them shipped).

The V3 T-Boards have been shipped FedEx overnight last night, but FedEx had a delivery exception, it arrived late to the local hub. I should have it tonight or tomorrow morning. I just need to put the Nicomatic connectors onto the boards, I will be able to have them to our cable vendor by Thursday afternoon so he can begin putting the D-Sub connectors on one end, and soldering the opposite end to the T-Boards.

Gerard,

I’ve placed the order for the machined pins, I ordered 1,850 (Enough for 45 assemblies, plus 10%). They should arrive some time in March (11 weeks). The housing was a stock item, but they were cheap so I ordered them to be sure we have them. The backshells we used for the V2.1 test stand cables are very large on this new cable. We have four pieces of backshell 8655MH2511LF – Steve Valentino purchased these, however the clamps did not fit with the V2.1 test cables. These backshells now fit very nicely with the clamps and jack screws. They also fit the PPB/Patch Panel without interference. I’ve ordered 6 more, so we can keep it consistent across the 10 test stand cables. I’ll wait until the finished cables go out before I order production quantities of backshells, so everyone can share your thoughts on them.

Thanks,

Mike Capotosto





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