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Re: [Star-fst-l] FST cooling tube leak : We might have a solution
- From: Zhenyu Ye <yezhenyu2003 AT gmail.com>
- To: "Visser, Gerard" <gvisser AT indiana.edu>
- Cc: L Star-fst <star-fst-l AT lists.bnl.gov>
- Subject: Re: [Star-fst-l] FST cooling tube leak : We might have a solution
- Date: Tue, 1 Jun 2021 12:16:45 -0500
In 2015, 0.7% per day
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> On Jun 1, 2021, at 12:06 PM, Visser, Gerard <gvisser AT indiana.edu> wrote:
>
> hi Xu, Zhenyu,
> So, the natural question is what was the historical leak rate per day
> for the installed IST during the runs?
> Thanks, sincerely,
>
> Gerard
>
>
> From: Star-fst-l <star-fst-l-bounces AT lists.bnl.gov> on behalf of Hu, Yu
> <yuhu AT bnl.gov>
> Sent: Tuesday, June 1, 2021 12:50 PM
> To: Xu Sun <sunxuhit AT gmail.com>
> Cc: L Star-fst <star-fst-l AT lists.bnl.gov>
> Subject: Re: [Star-fst-l] FST cooling tube leak : We might have a solution
>
> Dear All,
>
> Please find our latest plot for the cooling system leaking test.
> We see a 2% drop yesterday. From the previous study, we know the readout
> level is always dropping with 2% steps.
> So now we know the leaking rate is <1% per day with the current setup,
> which is pretty good.
>
> We disassembled the current connection this morning and will move on to the
> next test today. The details we will update later.
>
> Thank you.
> Best,
> Yu
>
> From: Star-fst-l <star-fst-l-bounces AT lists.bnl.gov> on behalf of Hu, Yu
> <yuhu AT bnl.gov>
> Sent: Saturday, May 29, 2021 17:04
> To: Wilks, Gavin M <gwilks3 AT uic.edu>; Xu Sun <sunxuhit AT gmail.com>
> Cc: L Star-fst <star-fst-l AT lists.bnl.gov>
> Subject: Re: [Star-fst-l] FST cooling tube leak : We might have a solution
>
> Dear All,
>
> I wanted to give you an update on the cooling test we have been doing since
> yesterday.
> Good news: the level does not drop significantly. Please see the attached
> plots.
>
> You can also look at the spread sheet data on the reservoir level and other
> parameters that we update from time to time at this link:
> https://urldefense.com/v3/__https://docs.google.com/spreadsheets/d/1YtVH0TTUuLM18Zi_a6GpCHE3j6jIMv7i1QiYb2bh_hg/edit?usp=sharing__;!!P4SdNyxKAPE!R0xzP8xSyMiIrHc-8ZaTKr4uxZSkegOutpUSrYzMkjEB73KIwiXv5M5qWEV4k0czcPqJBD0$
>
>
> Please let us know if you have any questions.
>
> Thank you.
> Yu
> From: Star-fst-l <star-fst-l-bounces AT lists.bnl.gov> on behalf of Gavin
> Wilks <gwilks3 AT uic.edu>
> Sent: Friday, May 28, 2021 18:59
> To: Xu Sun <sunxuhit AT gmail.com>
> Cc: L Star-fst <star-fst-l AT lists.bnl.gov>
> Subject: Re: [Star-fst-l] FST cooling tube leak : We might have a solution
>
> Hello All,
>
> I would like to provide an update on the cooling tube status.
>
> After sub-optimal outcomes with the hard and soft tubes, Rahul and Bob were
> recommended Tygon 2001 plasticizer-free tubing used in PHENIX. Some spare
> tubing from PHENIX was tested overnight with compressed air at ~61 psi.
> There was no leakage detected with the soap bubble testing at the tube
> connection points, but the pressure did drop overnight to ~47 psi. It was
> discovered that the tubing had expanded from the high air pressure. The
> tubing is currently being tested with NOVEC at ~25 psi using 12 dummy FST
> modules with a total of 48 tube connection points (see photos attached).
> There will be 96 total connection points for the full FST setup.
>
> There are varying types/sizes of clamps being used for the current test due
> to limited availability (see photos attached). The proper sized clamps need
> to be identified for the two different sized cooling tube barbs.
>
> We will remotely monitor the status of the cooling system until Tuesday and
> physically inspect the system once per day.
>
> Photos:
> https://urldefense.com/v3/__https://drive.google.com/drive/folders/11NNO-CgbmrIxefFT0V41LcunRWVSKGmV?usp=sharing__;!!P4SdNyxKAPE!R0xzP8xSyMiIrHc-8ZaTKr4uxZSkegOutpUSrYzMkjEB73KIwiXv5M5qWEV4k0czgDcE6cY$
>
>
> Best,
> Gavin
>
>> On May 28, 2021, at 17:10, Xu Sun <sunxuhit AT gmail.com> wrote:
>>
>> Hi Christian,
>>
>> I believe we only use one type of clamp to do the test. I am not sure how
>> other clamp will behave.
>> But Rahul and Bob did the test with multiple set of hose and they all show
>> the similar leak.
>>
>> Best,
>>
>> Xu
>>
>> On Fri, May 28, 2021 at 3:45 PM Videbaek, Christian <cvidebaek AT bnl.gov>
>> wrote:
>> Hi Xu,
>>
>> In the video it looks like the leaking part of the tube is below the screw
>> part of the hose clamp.
>> Is this the case for any other connectors on the test setup?
>> If so, do any of the other hose clamps
>> (https://drupal.star.bnl.gov/STAR/blog/videbaks/fst-installation) show
>> the same problem?
>>
>> Thanks,
>> Christian
>> From: Star-fst-l <star-fst-l-bounces AT lists.bnl.gov> on behalf of Yi Yang
>> <yiyang AT ncku.edu.tw>
>> Sent: Thursday, May 27, 2021 8:54 PM
>> To: Xu Sun <sunxuhit AT gmail.com>
>> Cc: L Star-fst <star-fst-l AT lists.bnl.gov>
>> Subject: Re: [Star-fst-l] FST cooling tube leak : We might have a solution
>>
>> Hi Xu,
>>
>> Thanks a lot for the explanation and yes I saw the nice video and picture.
>>
>> It is very interesting and strange, it looks to me that it is the problem
>> of the tube itself, not related to how we clamp them, is it right?
>>
>> Have you contacted the company to ask about this strange issue? In my
>> opinion, t (leaking between the two layers of soft tube) is not right for
>> any hose.
>>
>> Could you please also remind me that these softer tubes in the video are
>> irradiated ones or the new ones? Thanks a lot.
>>
>> Cheers,
>> Yi
>>
>> +++++++++++++++++++++++++++++++++++++++++++++++++++
>> Yi Yang, Associate Professor
>> Department of Physics
>> National Cheng Kung University
>> Tainan, 701 Taiwan
>> E-Mail: yiyang AT ncku.edu.tw
>> Tel: +886-6-2757575 ext.65237
>> Fax: +886-6-2747995
>> Group Web:
>> https://urldefense.com/v3/__http://phys.ncku.edu.tw/*yiyang__;fg!!P4SdNyxKAPE!R0xzP8xSyMiIrHc-8ZaTKr4uxZSkegOutpUSrYzMkjEB73KIwiXv5M5qWEV4k0cz1kKOREw$
>>
>> +++++++++++++++++++++++++++++++++++++++++++++++++++
>>
>>
>> On Fri, May 28, 2021 at 6:51 AM Xu Sun <sunxuhit AT gmail.com> wrote:
>> Hi Yi,
>>
>> We did not try the Teflon tape since Rahul had some concerns. I couldn't
>> recall the exact concern from Rahul, but will let you know once I figure
>> it out.
>>
>> For the leaking, it is actually between the two layers of soft tube, not
>> between the soft tube and stainless steel tube.
>> Please find the details in the following link:
>> https://urldefense.com/v3/__https://drive.google.com/drive/folders/1C6eSbNqVj1qaO5SXHc-sCi1dlO3qNIU1?usp=sharing__;!!P4SdNyxKAPE!R0xzP8xSyMiIrHc-8ZaTKr4uxZSkegOutpUSrYzMkjEB73KIwiXv5M5qWEV4k0czPxtZvfk$
>>
>> It seems like a general issue of the soft tube (even though we didn't test
>> every tube with soap).
>>
>> Best,
>>
>> Xu
>>
>> On Thu, May 27, 2021 at 6:17 PM Yi Yang <yiyang AT ncku.edu.tw> wrote:
>> Hi Xu, and all,
>>
>> Thanks a lot.
>>
>> I am wondering if you guys tried to wrap some Teflon tape in the pink
>> region before putting the tube on (this is what I mentioned in the other
>> email). It might be worth to try (?).
>>
>> Also, (probably you talked about this during the meeting already) could
>> you please tell me if this leaking issue is general for all tubes or just
>> for some particular ones? Thanks a lot.
>>
>> Cheers,
>> Yi
>>
>> Xu Sun <sunxuhit AT gmail.com>於 2021年5月28日 週五,上午5:46寫道:
>> Hi Gerard,
>>
>> Thanks for the picture. Maybe Rahul/Bob is a better person to comment on
>> this.
>>
>> But as far as I learnt from Rahul, in the pink region, there is nothing to
>> clamp on. A flat surface with clamp will not create a sealing surface to
>> stop the leak.
>> For the blue region, the only barb is also not perfect for sealing. That's
>> why we have to find a second place to put clamps on. And the red region is
>> the only possible place.
>>
>> Best,
>>
>> Xu
>>
>> On Thu, May 27, 2021 at 5:34 PM Visser, Gerard <gvisser AT indiana.edu> wrote:
>> Don't you think the "barb" is meant to have an tubing with ID which is a
>> _close_ fit over the region I marked in pink here, and have clamp(s) over
>> the region I marked in blue?
>>
>> <Untitled2.png>
>>
>> Riding up over the region I marked in red looks like a recipe for leaking,
>>
>>
>> But, like I said, it is hard to judge from afar and I certainly must defer
>> to you guys. I don't want to generate a big long discussion if it doesn't
>> help anyways.
>>
>> And yeah this "barb" is kind of unusual in design and I can believe it may
>> be hard to deal with.
>>
>> I am sure you guys will converge on the proper solution.
>>
>> - Gerard
>>
>>
>> From: Xu Sun <sunxuhit AT gmail.com>
>> Sent: Thursday, May 27, 2021 5:15 PM
>> To: Visser, Gerard <gvisser AT indiana.edu>
>> Cc: L Star-fst <star-fst-l AT lists.bnl.gov>
>> Subject: Re: [Star-fst-l] FST cooling tube leak : We might have a solution
>>
>> Hi Gerard,
>>
>> > By the way, all this cooling business is not my worry but in these
>> > pictures including the latest it _appears_ that the tubing is inserted
>> > too far over the "hose barb" on module.
>> This is because that "hose barb" is the only place we could put clamps on
>> except the barb in the front of the stainless steel tube.
>> There is no other place on the cooling tube that can be clamped on and
>> crates a good sealing.
>>
>> Best,
>>
>> Xu
>>
>> On Thu, May 27, 2021 at 5:08 PM Visser, Gerard <gvisser AT indiana.edu> wrote:
>> Maybe. I don't know, not a judgement I can make. It sounds better to use a
>> novec-resistant tubing.
>>
>> By the way, all this cooling business is not my worry but in these
>> pictures including the latest it _appears_ that the tubing is inserted too
>> far over the "hose barb" on module. I don't understand why it would be
>> done like that and it looks wrong to me, But it is hard to really judge
>> from afar.
>>
>> Gerard
>>
>>
>> From: Xu Sun <sunxuhit AT gmail.com>
>> Sent: Thursday, May 27, 2021 5:03 PM
>> To: Visser, Gerard <gvisser AT indiana.edu>
>> Cc: L Star-fst <star-fst-l AT lists.bnl.gov>
>> Subject: Re: [Star-fst-l] FST cooling tube leak : We might have a solution
>>
>> Hi Gerard,
>>
>> That's a good question, but I don't have any answer right now.
>> We will need to see how the test goes and also need input from Rahul and
>> Bob.
>> But it was used in PHENIX for some time, maybe it's fine?
>>
>> Best,
>>
>> Xu
>>
>> On Thu, May 27, 2021 at 4:57 PM Visser, Gerard <gvisser AT indiana.edu> wrote:
>> hi Xu,
>> In such case, don't we have to worry about the resulting contamination
>> "plating out" elsewhere in the system and causing trouble?
>>
>> Gerard
>>
>>
>> From: Star-fst-l <star-fst-l-bounces AT lists.bnl.gov> on behalf of Xu Sun
>> <sunxuhit AT gmail.com>
>> Sent: Thursday, May 27, 2021 4:51 PM
>> To: videbaek <videbaek AT bnl.gov>
>> Cc: Star-fst L <star-fst-l AT lists.bnl.gov>
>> Subject: Re: [Star-fst-l] FST cooling tube leak : We might have a solution
>>
>> Hi Flemming,
>>
>> Bob and Rahul told us the novec will eat up the materials and the leaking
>> rate will increase with time.
>>
>> Best,
>>
>> Xu
>>
>> On Thu, May 27, 2021 at 4:48 PM videbaek <videbaek AT bnl.gov> wrote:
>> Hi
>>
>> Did Rob indicate the rationale for exchange every year. Possible Rad
>> damage ?
>> It would be good to know.
>>
>> best F.
>>
>>
>> On 2021-05-27 16:37, Zhenyu Ye wrote:
>> > This is good news, indeed.
>> >
>> > If it works, it would solve our problem for the upcoming Run.
>> > But it also brings a new potential issue, that we need to replace the
>> > cooling tubes every year.
>> > If we can avoid it, it will be the best.
>> >
>> > Zhenyu
>> >
>> >> On May 27, 2021, at 2:33 PM, Tribedy, Prithwish <ptribedy AT bnl.gov>
>> >> wrote:
>> >>
>> >> Hello everyone,
>> >> We have good news to share with you. With a new kind of tube that was
>> >> previously used by Phenix, we might have a solution to our leak
>> >> problem. We need to do more tests, but I think this is a good
>> >> progress.
>> >>
>> >> Remember we had the following issues:
>> >> • The hard tubes were very stiff, bending radius was large but had
>> >> less leak.
>> >> • The soft tubes had major leaks between layers.
>> >> A solution came after Bob/Rahul contacted Robert Pisani from Phenix.
>> >> From them we got this third type: Tygon 2001 plasticizer free" tubes.
>> >>
>> >> With our pressurized air setup, we see NO LEAKS. No more bubbles with
>> >> soap.
>> >>
>> >> Also, it's much cheaper. It costs like $2.5 c per ft (compared to
>> >> $20-80 for the previous soft tube we were using).
>> >> According to PHENIX experts, they should be replaced once every year
>> >> -- I think that is feasible.
>> >>
>> >> So, we'll get 25 ft of these tubes tomorrow and this way we have the
>> >> full weekend to do the testing.
>> >> If things look good in next couple of days and no leaks are found‚ WE
>> >> MIGHT HAVE A SOLUTION.
>> >>
>> >> We will keep you updated.
>> >> Best,
>> >> Yu, Xu and Prithwish
>> _______________________________________________
>> Star-fst-l mailing list
>> Star-fst-l AT lists.bnl.gov
>> https://lists.bnl.gov/mailman/listinfo/star-fst-l
>> --
>> +++++++++++++++++++++++++++++++++++++++++++++++++++
>> Yi Yang, Associate Professor
>> Department of Physics
>> National Cheng Kung University
>> Tainan, 701 Taiwan
>> E-Mail: yiyang AT ncku.edu.tw
>> Tel: +886-6-2757575 ext.65237
>> Fax: +886-6-2747995
>> Group Web:
>> https://urldefense.com/v3/__http://phys.ncku.edu.tw/*yiyang__;fg!!P4SdNyxKAPE!R0xzP8xSyMiIrHc-8ZaTKr4uxZSkegOutpUSrYzMkjEB73KIwiXv5M5qWEV4k0cz1kKOREw$
>>
>> +++++++++++++++++++++++++++++++++++++++++++++++++++
>> _______________________________________________
>> Star-fst-l mailing list
>> Star-fst-l AT lists.bnl.gov
>> https://lists.bnl.gov/mailman/listinfo/star-fst-l
>
> _______________________________________________
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-
Re: [Star-fst-l] FST cooling tube leak : We might have a solution,
Hu, Yu, 06/01/2021
-
Re: [Star-fst-l] FST cooling tube leak : We might have a solution,
Visser, Gerard, 06/01/2021
-
Re: [Star-fst-l] FST cooling tube leak : We might have a solution,
Zhenyu Ye, 06/01/2021
- Re: [Star-fst-l] FST cooling tube leak : We might have a solution, Visser, Gerard, 06/01/2021
-
Re: [Star-fst-l] FST cooling tube leak : We might have a solution,
Zhenyu Ye, 06/01/2021
-
Re: [Star-fst-l] FST cooling tube leak : We might have a solution,
Visser, Gerard, 06/01/2021
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